Photon Precision: Your Trusted Partner for Gearbox and Gear Repair

At Photon Precision, we pride ourselves on being a leading provider of specialized gearbox and gear repair services. With a team of skilled engineers, machinists, and technicians, we offer a comprehensive range of solutions to address the diverse needs of industries relying on precision machinery. Our commitment to excellence, technical expertise, and state-of-the-art equipment make us the preferred choice for clients seeking reliable and efficient gearbox and gear repairs.

These Are The Following Brands Of Gearboxes We Repair But Not Limited To:

• Falk
• Hansen 
• Baldor-Dodge
• Boston Gear
• Sumitomo 
• NORD 
• Cone Drive
• Alpha Gear Drives
• Sakai's Variable Speed Reducers
• Lufkin
• Foote-jones
• Philadelphia
• Horsburgh & Scott

    

List Of Diffrent Type Of Gears: 

• pur Gear: A cylindrical gear with teeth parallel to the axis, used to transmit motion and power between parallel shafts.

  
  

  • Helical Gear: Similar to a spur gear, but with teeth set at an angle to the axis. Provides smoother and quieter operation.

• • Bevel Gear: Used to transmit motion between intersecting shafts at right angles. Can be straight or spiral-toothed.

Worm Gear: Consists of a helical thread (worm) that meshes with a gear (worm wheel). Used for high reduction ratios and self-locking capabilities.

Planetary Gear: Also known as epicyclic gear, it consists of a sun gear, planet gears, and a ring gear, providing high torque transmission and compact design.

Internal Gear: Similar to a spur gear, but with teeth on the inner surface. Used for special applications like planetary gear systems.

Spiral Bevel Gear: Similar to a bevel gear, but with spiral teeth. Used for smoother motion and higher torque transmission.

Herringbone Gear: A double helical gear with opposing helix angles on each side, canceling out axial forces and providing high load capacity.

• Idler Gear: An intermediate gear used to transmit motion between two gears without changing direction or speed.

  
  

  
  

  • Worm and Worm Wheel: A type of worm gear system where the worm continuously engages the worm wheel.

Miter Gear: A bevel gear used to transmit motion between intersecting shafts at right angles, usually with equal-sized gears.

Photon Precision: Gear Sets & Gearbox Repairs

Our Capabilities:

At Photon Precision, we pride ourselves on delivering exceptional quality and precision in every aspect of our work. Our state-of-the-art facilities and experienced team enable us to provide comprehensive solutions for all your gear and gearbox needs.

New Gear Sets

Custom Manufacturing:

We specialize in creating new gear sets tailored to your specific requirements, ensuring optimal performance and durability.

Advanced Materials Utilizing the latest advancements in materials technology, we produce gear sets that meet and exceed industry standards.

Precision Engineering:

Our expert engineers design and manufacture gear sets with unmatched precision, ensuring seamless integration and superior performance.

Our Equipment:

Our facility is equipped with cutting-edge machinery to ensure the highest quality in gear manufacturing:

CNC Gear Hobbing Machines

Model: Gleason P90G

Capabilities: Precision cutting of spur and helical gears up to 200 mm in diameter.

Features: High-speed production with multi-thread hobbing capability for increased efficiency.

Gear Shapers

Model: Fellows 10-4

Capabilities: Ideal for producing internal and external gears with diameters up to 400 mm.

Features: Precision shaping with automatic indexing for high repeatability and accuracy.

Gear Grinders

Model: Reishauer RZ 400

Capabilities: Grinding of spur and helical gears up to 400 mm in diameter.

Features: High-precision grinding with advanced cooling systems to ensure perfect surface finishes and minimal heat distortion.

Heat Treatment Furnaces

Model: Ipsen ATLAS

Capabilities:  Carburizing, nitriding, and quenching processes for enhancing the durability and wear resistance of gears.

Features: Precise temperature control and uniform heat distribution for consistent treatment quality.

Coordinate Measuring Machines (CMM)

Model:  Zeiss Contura G2

Capabilities:High-accuracy measurement of complex gear geometries to ensure adherence to strict tolerances.

Features: Advanced scanning technology for comprehensive inspection and quality assurance.

Gearbox Repairs

Factory Specifications: We repair all types of gearboxes, restoring them to factory specifications to ensure they operate like new.

Comprehensive Services: From minor adjustments to major overhauls, our team is equipped to handle any repair with the utmost care and expertise.

- **Quality Assurance:** Every repaired gearbox undergoes rigorous testing to guarantee it meets our stringent quality standards.

Remember that each type of gear has specific advantages and applications. The choice of gear type depends on factors such as torque requirements, speed ratios, efficiency, and the specific machinery or system in which they are used.

• Detailed inspection report and rebuild quote
  
• Up to 50 tonnes capacity
  
• Washdown and steam clean facility
  
• Fully-equipped spray booth For Treatment Process
• 300 tonnes horizontal and 150 tonnes vertical press capacity
  
• Permanent night-shift engineers for full 24-hour coverage
• The supply of OEM parts
  
• Re-engineering and obsolete components
  
• Root cause failure analysis service

CONTACT US 

Photon Precision  

Where Precision Meets Power

T: (832) 279-4743